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Diesel generator

A diesel generator (DG) (also known as a diesel genset) is the combination of a diesel engine with an electric generator (often an alternator) to generate electrical energy. This is a specific case of engine generator. A diesel compression-ignition engine is usually designed to run on diesel fuel, but some types are adapted for other liquid fuels or natural gas.

Diesel generating sets are used in places without connection to a power grid, or as an emergency power supply if the grid fails, as well as for more complex applications such as peak-lopping, grid support, and export to the power grid.

Diesel generator size is crucial to minimize low load or power shortages. Sizing is complicated by the characteristics of modern electronics, specifically non-linear loads. In size ranges around 50 MW and above, an open cycle gas turbine is more efficient at full load than an array of diesel engines, and far more compact, with comparable capital costs; but for regular part-loading, even at these power levels, diesel arrays are sometimes preferred to open cycle gas turbines, due to their superior efficiencies.


Generator size Diesel generator

Generating sets are selected based on the electrical load they are intended to supply, the electrical load's characteristics such as kW, kVA, var, harmonic content, surge currents (e.g., motor starting current) and non-linear loads. The expected duty (such as emergency, prime or continuous power)as well as environmental conditions (such as altitude, temperature, and exhaust emissions regulations) must also be considered.

Most of the larger generator set manufacturers offer software that will perform the complicated sizing calculations by simply inputting site conditions and connected electrical load characteristics.


Power plants

One or more diesel generators operating without a connection to an electrical grid are referred to as operating in island mode. Operating generators in parallel provides the advantage of redundancy and can provide better efficiency at partial loads. The plant brings generator sets online and takes them offline depending on the demands of the system at a given time. An islanded power plant intended for a primary power source of an isolated community will often have at least three diesel generators, any two of which are rated to carry the required load. Groups of up to 20 are not uncommon.

Generators can be electrically connected through the process of synchronization. Synchronization involves matching voltage, frequency, and phase before connecting the generator to the system. Failure to synchronize before connection, could cause a high short circuit current or wear and tear on the generator or its switchgear. The synchronization process can be done automatically by an auto-synchronizer module, or manually by the instructed operator. The auto-synchronizer will read the voltage, frequency and phase parameters from the generator and busbar voltages, while regulating the speed through the engine governor or ECM (Engine Control Module).

The load can be shared among parallel running generators through load sharing. Load sharing can be achieved by using droop speed control controlled by the frequency at the generator, while it constantly adjusts the engine fuel control to shift load to and from the remaining power sources. A diesel generator will take more load when the fuel supply to its combustion system is increased, while load is released if the fuel supply is decreased.

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